Jiachuang Plastics

Manufacturing

From product demand, size recognition to processing, quality control and delivery.

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Manufacturing process overview

Establish clear production and quality control processes from demand recognition to container delivery

The product manual of Jiachuang Plastics- shows that the company has the capability of extrusion molding, compression molding- and CNC machining-. For projects Ground Protection Mats-, Dump Truck Bed Liners- and Crane Outrigger Pads-, materials, sizes, quantities and application conditions are identified before production, then they are structured, cut, holed and secondary processing by product structure, followed by order checks, appearance and size checks, and packaging for shipment.

For non-standard sizes, holes, handles, connect structures, or alien products, the processing is arranged on the basis of drawings or confirmation sizes provided by the customer prior to production.

extrusion moldingcompression moldingCNC CNC machiningNon-standardizedPre-shipment inspection
8-step production process

Bulk orders from confirmation to the main node of delivery

Specific processes vary from product to product, but projects are usually driven around the following eight nodes.

01

Requirement confirmed with drawings

Basic information on product types, application scenarios, sizes, thickness, quantity, colours, holes, surface requirements and destination ports are identified.

02

Raw materials and plate preparation

(c) Arrange for HDPE, UHMWPE or corresponding sheeting, as required by the order, to check colours, specifications and subsequent processing needs.

03

Squeeze out or --compression molding...

Selecting the appropriate form of formation according to the product structure to form the plate, hair or product base form required for subsequent processing.

04

Scratch and CNC processing

Cutting, contours processing, alien processing, rectangular or local refining according to the defined dimensions.

05

Hole and structure processing

Completion of connection holes, installation holes, handle position, laminate holes or other secondary processing content as required by the product.

06

Size & Appearance Check

Checking of information on length, width, thickness, hole, edge, surface and order identification and finding an exceptional and timely review.

07

Performance and Project Validation

Where the order or project requires testing, the corresponding sample or batch may be validated according to a mutually confirmed test programme.

08

Packaging, containerization and shipping

Arrange for stacking, protection, marking and container loading according to product patterns and order quantities for export delivery.

Productive capacity

Three core manufacturing and processing capabilities

Production pages highlight the formation and reprocessing capabilities directly related to the three core products.

engineering plastics-board extrusion molding-Capacity
Stereotyping capacity

extrusion molding

Production of basic materials, such as engineering plastics-boards, which provide a stable processing base for subsequent calibration, cutting, hole and custom processing.

engineering plastics compression molding and thickboard production
Stereotyping capacity

compression molding

It applies to the hair and sheeting of products that require thicker cross-sections, specific shapes or subsequent CNC processing, and is produced according to the order specifications.

Jiachuang Plastics CNC CNC machining and alien cutting
Post-processing capacity

CNC CNC machining

Support is provided for alien contours, holes, troughs, reverse angles and custom structure processing, suitable for Outrigger Pads-, lining and other non-standard engineering plastics-.

Three major product processes

Different product processing pathways

The typical production logic for the three core products, from the base materials to the finished products, is shown below, with the process being based on the order specifications.

Ground Protection Mats Production and surface structure processing
Ground Protection Mats

Ground Protection Mats Property process

  1. Identification of plate size, thickness, colour and surface requirements
  2. Arrange for panel formation and ruler processing
  3. Processing handholes, connections and edge structures
  4. Check size, thickness, surface and connection position
  5. Stack, pack and prepare cabinets by quantity
View Ground Protection Mats details
UHMWPE Dump Truck Bed Liners-Processing and Car-type Customisation
Dump Truck Bed Liners

Dump Truck Bed Liners Property process

  1. Confirm vehicle type, interior size, material and usage temperature
  2. Preparation of MHMWPE panels and development of a regional feed programme
  3. Finish cutting, hole and edge processing
  4. Review size, location and fixed structure by drawing
  5. Categorization, packaging and reference for installation information
View Dump Truck Bed Liners details
Crane Outrigger Pads CNC Process and handle installation
Outrigger Pads

Crane Outrigger Pads Property process

  1. Confirm long width or diameter, thickness, shape and leg size
  2. Prepare for the MHMWPE plate or the corresponding fur.
  3. CNC cut the shape, dent, hole or custom structure
  4. Ordering to install handling ropes, handles, etc.
  5. Check for appearance, thickness, edge and order marking and packaging
View Outrigger Pads details
Quality control

Cross-check key nodes, not just finished goods before delivery

Quality checks focus on order requirements and product conditions to ensure that bulk deliveries are consistent with confirmed specifications.

01 Raw materials versus orders

Pre-production identification of products, materials, colours, quantities and customization requirements to reduce subsequent return to work.

02 Size and thickness checks

Checks whether key dimensions, thickness and key areas meet the confirmed specifications.

03 Pocket and structural check

Check the contents of the interfaces, installation holes, handles, dents and alien contours.

04 Surface and edge checks

Check the smooth-treading roads, panels, edges and processing areas to avoid obvious defects affecting their use.

05 Maps and project review

The non-target product is reviewed on the basis of the confirmation drawings or size lists, with the first confirmation added at the volume stage, if necessary.

06 Packaging and marking checks

The quantity, product identification, packing status and order list are checked again before containerization.

Orders requiring specific carrying, performance or project testing may be arranged for validation by clearly testing the project, methodology and acceptance criteria at the confirmation stage.
Project Custom

Non-standard items start with drawing confirmation

engineering plastics-products often involve different vehicles, equipment, location of installation and conditions on the ground. For non-target requirements, it is recommended that as complete dimensions as possible, drawings, photographs and information on use be provided prior to the quotation.

Size, thickness, shape and quantity
Hole, groove, handle or connection structure
Vehicle/Equipment Model and Usage Status
Material, colour and surface requirements
Port of destination and bulk delivery plan
engineering plastics plate plate confirmation and colour specifications
Jiachuang Plastics-Store Packaging and Container Delivery Preparation
Batch delivery

Packaging, containerization and export preparation

After completion of production and inspection, the packaging is arranged according to the size, weight and stacking of the different products.

Catalogue StackProduct protectionVolume reconciliationsTag IdentificationContainer loadingExport delivery
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Delivery of products, sizes, quantities, applications and ports of destination, and we assess production and delivery programmes according to project conditions.